Processes

Packing

  • Provision for operator at the line to select a part and send command to WMS for sending Label Requirements to printers (Manual Packing Line, through printer server) or Communication messages to PLC(Auto packing lines).
  • Operator can optionally prioritize the plans for execution.
  • Operator can split the packing plan or merge the packing plan based on their requirements.
  • Packing material for the part can be set by the supervisor.
  • System shall suggest Packing Materials Required, Quantity (proposed), and available stock, alternate Packing Material. The system shall allow ordering alternate material if quantity ordered is more than available stock.
  • System can issue commands to ASRS for the Raw Material and Packing Material to be automatically retrieved to corresponding packing lines.
  • System shall display the packing information to operator and allow operator to enter packing plan quantity or quantity blocked for R&D, Primary MOQ and Secondary MOQ.
  • System has provisions to repack
  • If the Packing Line is down, then Packed Quantity of the Current Packing Plan will be considered as required quantity and updated in the packing plan. Return quantity will be automatically calculated and returned.
  • System has provision to transfer the packing plans from one packing line to another packing line if required.
  • System has provision to delete the packing plans from packing lines if not required.
  • System has provision to book error in all packing lines like – short, excess, packing damage, wrong part, etc.
  • System has provisions to swap the packing plan in the same line.
  • If there is a partial bin created during primary packing, it will be moved back to the respective ASRS for storage
  • Provision to supply kit child parts at the Kitting Line.
  • Provision to confirm that the pallet/bin has arrived at the correct kitting line by put-away order.
  • Provision to return back to the Warehouse, the parts that are not fitting with other components or packing material
  • System has the feature to reprint the MRP labels if it is damaged/Required.
  • System has provision to generate the packing plans manually if required.